U-shaped Toslink and MiniPlug Optical Cables
 Short Application
 


We can make extremely short Toslink and MiniPlug optical cables for "U"- shaped type applications where optical transmitters/receivers are in close proximity to each other.

Samples of these applications can be seen on Head-Fi forum as posted by one of our customers (scroll down)



Short MiniPlug to Toslink 5.0mm cable
The sample on the top left with the 2.2mm cable is 9.5cm (3.75in)  long "tip to tip".  If bent in a "U" shape it is suitable for "center plug" to "center plug" ports, distance 12mm to 22mm apart.



The sample on the bottom left is the 5mm cable, 10.5cm (4.1in) long "tip to tip".  If bent in a "U" shape it is suitable for "center plug" to "center plug" ports, distance ~14mm to ~17mm apart.

U-shape Toslink MiniPlug 5.0mm cableShort Toslink with iBasso D1 and iHP-140


Sample of application connecting  iBasso D1 and iHP-140 (additional images below)
Image courtesy of Mr. Yoshihiro Sasaki of Japan
When bent into a "U" shape the connectors are parallel to each other
- with a 2.2mm cable, the connectors will be parallel to each other at a distance of 12mm to 22mm.
- with a 5.0mm cable, the connectors will be parallel to each other at a distance of 14mm to 17mm.

These are the shortest cables we can make with shells.  If we remove the shells the distance from "center to center" can  be 8.1mm.

These are just examples.  

Distances between the centers are regulated by the length of the cables and are customized.
Toslink two Toslink 2.5cm center-to-center
MiniPlug to MiniPlug 2.5cm Center-to-Center
Precision Series Short Toslink

90-deg-Toslink-to-MiniPlug
Sample application of the above cables is illustrated below

Cable Length:

To correctly calculate the length of the cable we need to know some additional information.  
On an extremely short cable the length from "tip to tip" is not an accurate measurement.  For better accuracy we need to know the "center port" to "center port" distance. on your equipment.  See illustration.

What we need to know:
 is the "center distance" between your transmitting port and receiving port
(illustration below is showing only the Toslink ports but they can be Miniplug ports or mixed ports)

Center distnace between optical ports

As we have mentioned in the above, the "tip to tip" measurement is not an accurate measurement.  
Example, if we do not strip the outer jacket and leave the connector boot intact the cable we need to make might be 3cm to 4cm longer in comparison to a cable with the striped out jacket and connector boot removed.  Both cables will have the same center to center distance but will be of different lengths.

To make the cable very short and more flexible we can remove the boot, strip 5mm of outer jacket and add heat shrink tubing so the cable diameter left is 2.2mm.  This will give you more flexibility when bending the cable and it can be as short as 8cm (3.15in) as shown on the pictures above.

Note: With Toslink to Toslink short cables, in addition to "center port" distance we need to know the:
- Position of the ports: Horizontal or Vertical
- Orientationof the shaved corners with respect to the horizontal line.  Are both UP, DOWN or one is UP and the other is DOWN, SIDEWAYS, etc.?

Good Example:


Center-to-Center dimension SAMPLE

How short can they be:

a) MiniPlug to MiniPlug  / Toslink to MiniPlug / Toslink to Toslink cables with color shells for a "U" shaped cable (* see note below):
- minimum distance from center to center:  11mm (0.43in) /  cable length: Tip-2-Tip 8cm; the shells will be touching each other.  (with shells you can not get any closer)
*Note:  With such a short distance, 11mm,  we might remove the boot for maximum flexibility.

In an example above 11mm center to center the assembly length will be:
- Toslink-to-Toslink (
Tip-2-Tip) 8cm (3.15in)
- Toslink-to-MiniPlug (Tip-2-Tip) 8.7cm (3.44in)
- MiniPlug-to-MiniPlug (Tip-2-Tip) 9.5cm (3.77in)
* These length are for information only, for "U" shape application do not measure/provide cable length unless you know what you are doing, provide distance Center Port to Center Port.

b.) Extreme: shell is REMOVED (removing the shell does not impact the transmission).
- distance from center to center:  ~8.1mm (0.31in).  This assembly will be 7cm (2.75in) long.
Nobody can make such cables shorter than this :-)

Below pictures and translation are courtesy of Mr. Yoshihiro Sasaki of Japan and other customers

購 入法:
写真のような"U" 字の最短ケーブルを購入するためにはまず中心間距離(center to center )を実測してください。
たとえばiBasso D1ならば30mmでHeadroom Micro portable 2007ならば25mmです。
そしてプラグのカバー(shell)のありなしを指定します。カバーは音質には影響しません。
* カバーありの場合、カバーの色を指定します。最短の中心間距離は11mm(このときプラグ同士がくっつく)になります。この場合の全体の長さは8.0cm になります。(長さは端末が角かミニかで異なります)
* カバーなしの場合、"remove shell"と書き添えてください。また最短の中心間距離は8.1mmとなります。この場合の全体の長さは7.0cmになります。
こんな最短ケーブルを作成できるのは世界でも我々だけです!
Towlink to Toslink with and wothout shellsHeadroom Micro Portable 2007 and iHP-140 with MiniPlug to MiniPlug 2.5cm c2c
Headroom Micro Portable 2007 and iHP-140 Toslink to Toslink 2.5cm without shells and two 90deg adaptersHeadroom Micro Portable 2007 and iHP-140 Toslink to Toslink 2.5cm without shells and two 90deg adapters
Headroom Micro Portable 2007 and iHP-140 Toslink to Toslink 2.5cm with shells and two 90deg adaptersHeadroom Micro Portable 2007 and iHP-140 Toslink to Toslink 2.5cm with shells and two 90deg adapters90deg Toslink to MiniPlug black and white
Short toslink cable 27mm long edge-2-edgeCIO-MB toShort Toslink 42.5mm edge to edge  Toslink-V-shapeCustom Toslink to Toslink  iHP140 to SX DA2  Leckerton UHA-6s to iHP120


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